CCD Vision Positioning Laser Cleaning and Welding Machine
AOT
Xiamen, China
10-25 working days
50 Sets/Month
AOT-LCW-200/3000 battery lug laser cleaning and welding machine, 200W cleaning + 3000W welding dual-module, CCD vision positioning accuracy of 0.1mm, 8PPM high-efficiency production, yield rate of 99% or more, suitable for power battery lugs full-automatic precision machining, support for trajectory and power segmentation adjustment.
AOT-LCW-200/3000 battery lug laser cleaning and welding machine integrates 200W cleaning laser and 3000W continuous fiber welding module, through the CCD vision secondary positioning (accuracy ≤ 0.1mm) and servo drive system, to achieve the lug cleaning coverage > 80%, welding height difference ≤ 0.08mm precision processing. The equipment adopts aluminum frame structure (1200×700×300mm motion platform), equipped with dual-temperature and dual-control water cooling system and smoke purification module, supporting 8PPM continuous production rhythm, yield ≥ 99%. The cleaning track and welding power are adjustable in segments, which is suitable for removing oxides on the surface of aluminum/copper lugs and welding the connecting piece of 2mm height difference of the battery cell, meeting the high efficiency and high stability processing requirements of the fully automated production line of power batteries and energy storage battery modules.
Technical specifications
Equipment operating environment conditions
Air and dust: free from salt containing gases, toxic and corrosive gases; There should be no conductive dust.
Magnetic field and vibration: There is no magnetic field that affects the use of the device and no impact or vibration.
Temperature and humidity: 10℃~35℃/humidity: 10~55RH
Power supply: 380/220ACV ± 10% 50/60Hz;
Compressed air: 0.5~0.7Mpa;
Noise: ≤ 80% dB (measured 1 meter away from the wall)
Equipment parameters
Whole line production efficiency
8PPM
Equipment electrical
AC380V/50Hz
Total power consumption of the equipment
22KW
Compressed air
0.5~0.7Mpa
Equipment appearance color
The upper and lower frames are made of aluminum profiles and brown matte finish
Equipment operation utilization rate
≥ 95%
Equipment operation yield rate
≥ 99%
Laser Cleaning and Welding Machine
Function description and configuration list:
1. The CCD addressing system performs secondary positioning of the pole position, the pressure head component presses down on the connecting piece, automatically measures the height, and then completes automatic welding.
2. Welding position accuracy: ≤ 0.1mm, with a height difference of about 2mm between the battery cell connection pieces.
3. Welding trajectory: The trajectory can be adjusted arbitrarily, and the power can be segmented and adjusted arbitrarily.
4. Adopting a single pressure head, pressing down one aluminum row at a time.
5. Laser ranging is required during welding, with a resolution of ≤ 0.05mm and a detection repeatability accuracy of ≤ 0.08mm.
Main configuration list
Section
Spec
Qty
Flexible intelligent welding station
Movement system
1200*700*300mm
1
Mechanical assembly
Customized
1
Pressing device
Customized
1
Control system
HMI
1
Laser system
Fiber laser
3000W Continuous
1
Galvo Scanning Head
G320
1
CCD visual ranging system
Camera: Hikvision
1
Cooling system
Water cooler
Dual temperature and dual control
1
Servo motor
400
4
Industrial control computer
Customized
1
Smoke Purifier
/
1
Product Display
CCD Vision Positioning Laser Cleaning and Welding Machine
AOT-LCW-200/3000 battery laser cleaning and welding machine, 200W cleaning + 3000W welding dual-module, CCD vision positioning accuracy of 0.1mm, 8PPM high-efficiency production, yield rate of 99% or more, suitable for power battery lugs full-automatic precision machining, support for trajectory and power segmentation adjustment.
Exhibition
AOT Lithium Battery Equipment exhibition provides exhibitors and visitors with a comprehensive platform for display, exchange, cooperation and trade. By participating in the exhibition, enterprises can understand the industry dynamics, expand market channels, enhance brand image and promote technological innovation and industrial upgrading.
Certificate
Cooperative partners
FAQ
Q1: How to achieve >80% coverage of auricle cleaning?
A: Hikvision's CCD system locates the auricle contour (accuracy ±0.2mm), and the programmable cleaning track and 200W laser power are adjusted to ensure uniform removal of the oxidized layer.
Q2: How to ensure the consistency when the difference in welding height is 2mm?
A: Laser distance measuring module (resolution ≤0.05mm) detects the height of the core in real time, and the pressure head adaptively adjusts the downward stroke, so that the repeatability of welding is ≤0.08mm.
Q3: What is the maintenance cycle of the equipment during continuous operation?
A: It is recommended to clean the optics and replace the water-cooling liquid every 500 hours, and calibrate the servo motor and CCD system every 2000 hours, which can maintain more than 95% equipment utilization.
Q4: Do I need to replace the filter cartridge of the smoke cleaning system on a regular basis?
A: Filter cartridge life is 300 working hours, the system comes with a differential pressure alarm to prompt replacement, to ensure that the welding/cleaning fume filtration efficiency > 99.5%.
Q5: Does the laser cleaning and welding machine support other materials?
A: The laser cleaning and welding machine is suitable for aluminum/copper and nickel-plated lugs. If the processing of titanium alloy and other special materials requires adjustment of the laser power waveform, we can provide customized services.
